I. Composition and Principle

The system consists of three main components:

• Laser
• Optical Sensor
• Central Processing Unit (CPU)

By utilizing optical propagation and imaging principles, the system captures the position information of each point within the laser scanning area. Through advanced program algorithms, it enables online, real-time detection of common welds.

II. Problem Solving

• Detection Range & Ability: Solves common challenges in detection range and welding process with a single-click solution.
• Weld Seam Deviation: Real-time correction of weld seam deviations and intelligent tracking, accurately guiding the welding torch for automatic welding.
• Perfect Weld Formation: Effectively mitigates issues caused by weld seam deviation, ensuring optimal weld formation.
• Interference Management: More efficient interference area management compared to other cameras, making it adaptable to a wider range of scenarios.
• Laser Line Adjustment: Adjusts laser line length and brightness to address reflection or interference issues.

III. Scope of Application

• Network Protocol: Supports standard network port communication protocol.
• Compatibility: Suitable for various specialized welding machines, including:
  • Straight Seam Welding Machines
  • Circumferential Seam Welding Machines
  • Welding Carriages
  • Gantry Frames
  • Cross-shaped Welding Machines
• Robotic Integration: Can communicate with multiple robots to resolve challenges such as:
  • Workpiece clamping deviation
  • Assembly deviation
  • Thermal deformation during welding

IV. Product Characteristics

• Torch Positioning: Keeps the welding torch in an optimal position, ensuring a continuous weld bead without sharp turns.
• Cost & Efficiency: Reduces labor costs while improving production efficiency.
• Tolerances Compensation: Compensates for production, equipment, and operational tolerances, minimizing complex programming for intricate workpieces.
• Consistent Results: Achieves repeatable and consistent welding outcomes.
• Reflection Structure: Utilizes a reflection structure to enhance measurement accuracy.
• Dust Proof Design: Features a double-layer thickened baffle and anti-slip hand-tightening screws for effective dust protection.
• Compact Design: Round appearance with well-considered dimensions (length, width, height).
• Laser Holder: The self-developed laser holder ensures efficient heat dissipation for higher stability and better laser performance.
• Accuracy: The concentric design of the laser head and holder results in superior output accuracy.
• Laser Line Focus: Maintains real focus across the entire field of view for high product detection and output precision.
• Adjustable Laser Line: The length and brightness of the laser line are adjustable, providing enhanced anti-interference capabilities.

V. Supported Weld Types