I. Composition and Principle

This product consists of a laser, optical sensor, and a central processing unit. Using the principles of optical propagation and imaging, it collects position information for each point within the laser scanning area. The system uses advanced algorithms to perform real-time detection of common welds online.

II. Problem Solving

• Comprehensive Detection: Solves common issues in detection range, ability, and the welding process with a simple one-click solution.
• Weld Seam Deviation Correction: Achieves real-time correction of weld seam deviations and intelligent tracking to guide the welding torch for automatic welding.
• Perfect Weld Seam Formation: Effectively eliminates problems caused by weld seam deviation, ensuring consistent and high-quality welds.
• Optimized Interference Area: The interference area is more reasonably designed compared to other cameras, enabling wider applicability.
• Adjustable Laser: Adjusts the length and brightness of the laser line according to the workpiece’s condition to resolve issues like reflection or interference.

III. Scope of Application

• Standard Network Protocol Support: Compatible with standard network port communication protocols.
• Versatile Welding Machines: Suitable for various specialized welding machines, including straight seam welding machines, circumferential seam welding machines, welding carriages, gantry frames, and cross-shaped welding machines.
• Robotic Integration: Can be integrated with various robots to address issues such as workpiece clamping deviation, assembly deviation, and thermal deformation during the welding process.

IV. Product Characteristics

• Ideal Torch Positioning: Keeps the welding torch in the ideal position, ensuring continuous weld beads without sharp turns.
• Labor Cost Reduction: Reduces labor costs and improves production efficiency.
• Tolerances Compensation: Compensates for production, equipment, and operation tolerances, minimizing the need for complex programming.
• Consistent Welding Quality: Achieves consistent, reproducible welding results.
• Improved Measurement Accuracy: Uses a reflection structure to enhance measurement precision.
• Dust-Proof Design: Equipped with a double-layer thickened baffle and anti-slip hand-tightening screws for excellent dust-proofing.
• Compact and Robust Design: The round appearance and well-proportioned design (length, width, height) ensure durability.
• Efficient Heat Dissipation: The self-developed laser holder improves heat dissipation, enhancing stability and performance.
• Laser Concentricity: The laser head is concentric with the holder, ensuring high output accuracy.
• Clear and Focused Laser Image: The laser line image maintains real focus across the entire field of view, ensuring high product detection and output precision.
• Adjustable Laser Line: The length and brightness of the laser line are adjustable with strong anti-interference capabilities.

V. Supported Weld Types