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Laser Seam Tracker - CXZK-HQS-140
Laser Seam Tracker - CXZK-HQS-140 is Composed of a laser, optical sensor, and central processor. It uses optical propagation and imaging principles to acquire positional information of each point within the laser scanning area. Through complex algorithmic processing, it performs real-time detection of common weld seams.
Composition and Principle
- Hardware: Robot Seam Tracker, Robot Control Box
- Software: Seam Tracker PC Debugging Software, Robot Tracking Dedicated Software
- Structure: Composed of a laser, optical sensor, and central processor. It uses optical propagation and imaging principles to acquire positional information of each point within the laser scanning area. Through complex algorithmic processing, it performs real-time detection of common weld seams.
Problem-Solving Capabilities
- One-Click Solution: Quickly resolves detection range, detection capabilities, and common issues during welding.
- Real-Time Seam Correction: Achieves intelligent real-time tracking and precise guidance for automatic welding of the torch.
- Seam Deflection Compensation: Effectively addresses issues caused by seam deviation, ensuring perfect seam formation.
- Optimized Interference Area: Compared to other cameras, the interference area is more reasonable and can be applied in a wider range of scenarios.
- Space-Saving Design: Reduces installation space, maximizing the welding torch's reach.
Application Range
- Communication Protocols Supported: Standard serial port and network communication protocols.
- Suitable for Various Welding Machines: Works with straight seam welders, circumferential seam welders, welding trolleys, gantry frames, cross-welders, and other specialized welding machines.
- Robotic Integration: Compatible with multiple robots, addressing workpiece fixture deviation, alignment deviation, and thermal deformation during the welding process.
Product Features
- Compact Design: The same dimensions as the welding torch for minimal volume.
- Ideal Torch Positioning: Ensures the torch remains in the optimal position, ensuring a continuous weld without sharp turns.
- Cost Reduction and Efficiency: Reduces labor costs and improves production efficiency.
- Compensation for Tolerances: Compensates for production, equipment, and operational tolerances, minimizing programming for complex workpieces.
- Consistent and Reproducible Results: Guarantees consistent and reproducible welding effects.
- Enhanced Durability: Dual-layer thickened protective plates and anti-loosening screws for excellent dustproof performance.
- Heat Load Reduction: Reduces heat load during operation.
Supported Weld Seam Types
Item | Specification |
---|---|
Model Name | CXZK-HQS-140 |
Optical Specifications | ![]() |
Near Field of View (Z1) (mm) | 70 |
Recommended Installation Distance (mm) | 140 |
Far Field of View (Z2) (mm) | 310 |
A - Near Plane Field of View (mm) | 25 |
Center Field of View (Horizontal) (mm) | 35 |
B - Far Plane Field of View (mm) | 75 |
Average Depth Resolution (mm) | 0.1875 |
Average Width Resolution (mm) | 0.0364 |
Communication Interface | Ethernet, RS485 |
Supports Multi-Section Parameters | 103 |
Output Sampling Rate (Hz) | 33 |
Operating Temperature (°C) | -10 to 65 |
Power (W) | 4 |
Supported Protocols | Modbus TCP/RTU, Chuangxiang Zhikong Protocol, etc. |
Weld Seam Types | V-groove, Butt, Fillet, Butt Joint, Lap Joint, and various other types |
Dimensions (mm) | 235 x 50 x 64 |
Weight (g) | Approximately 370 |
Protection Rating | IP65+ |