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With the rapid development of the power industry, the production requirements for ultra-high voltage transformer instrumentation are increasingly demanding, especially in terms of welding quality and efficiency. Traditional welding methods often struggle to ensure high precision and consistency when dealing with complex bevel joint seams, leading to low production efficiency and defects. To improve welding quality and automation levels, the introduction of ATINY's laser seam tracking technology provides a reliable solution to this challenge. Laser Seam Tracking System Principle The laser seam tracking system uses high-precision laser sensors to detect changes in the weld seam position during the welding process in real-time. Based on the real-time feedback, it automatically adjusts the position and orientation of the welding equipment. The core of the system lies in the integration of laser sensors and control algorithms, enabling precise seam positioning and real-time tracking during the welding process, thus ensuring welding quality and efficiency. Laser Seam Tracking Technology Typically Involves the Following Steps: Seam Identification: The laser sensor acquires information such as the weld seam's profile by reflecting the laser beam. Real-Time Tracking: During welding, the system continuously monitors the position of the weld seam and makes real-time adjustments. Feedback Control: Based on sensor data, the control system adjusts the robot or welding equipment’s parameters in real-time to ensure precise seam alignment. With ATINY's seam tracking technology, manual errors and equipment deviations in traditional welding are greatly reduced, leading to significant improvements in welding precision and efficiency. Challenges in Automated Welding of Bevel Joint Seams in Ultra-High Voltage Transformer Instrumentation Ultra-high voltage transformers are critical components in power systems, serving to convert voltage signals from the high-voltage side to the low-voltage side. Due to the high precision required, the welding process for transformers must be tightly controlled. However, the bevel joint seams in ultra-high voltage tr

In the welding process, controlling and monitoring the molten pool is a key factor in ensuring welding quality and production efficiency. With the continuous advancement of welding technology and the growing application of automated production lines, the introduction of welding molten pool monitoring cameras has revolutionized automated welding. Let’s explore how ATINY welding molten pool monitoring cameras enhance automation and improve the precision, stability, and efficiency of the welding process. 1. Enhancing Welding Quality The molten pool is the area where metal melts during welding, and its condition directly affects the weld quality. Traditional manual monitoring methods struggle to provide continuous and precise monitoring, as they are often influenced by operator experience and environmental factors. Welding molten pool monitoring cameras can capture real-time dynamic changes in the molten pool, accurately analyzing its size, shape, and stability, and promptly detecting abnormalities. This ensures that the welding process remains in an ideal state, effectively reducing welding defects such as cracks and porosity, and guaranteeing welding quality. 2. Automated Welding Control In automated welding production lines, molten pool monitoring cameras work in real-time synchronization with welding robots and control systems. When anomalies in the molten pool, such as excessive or insufficient size, are detected, the system can automatically adjust welding parameters (e.g., current, welding speed, gas flow rate) to maintain optimal conditions. This closed-loop control system enhances welding consistency and reliability, significantly reducing the need for manual intervention, minimizing operational errors, and improving production efficiency. 3. Weld Quality Inspection By leveraging high-speed imaging technology, welding molten pool monitoring cameras capture real-time dynamic changes in the molten pool. Combined with dual-mode imaging (infrared and visible light), they penetrate smoke and spark interference during welding to acquire surface information of the weld. Advanced image processing algorithms analyze molten pool dimensions, shape, and other a

As automation in the manufacturing industry continues to increase, welding processes are evolving toward higher efficiency and precision. Particularly in the field of automated welding, the introduction of ATINY's vision positioning system has provided welding robots with unprecedented accuracy and flexibility. Today, let’s explore how the ATINY vision positioning system for welding robots is revolutionizing manufacturing processes. Introduction to the Welding Robot Vision Positioning System The welding robot vision positioning system combines high-precision cameras, sensors, and intelligent algorithms to capture and identify the location and shape of the welding area in real-time. These systems precisely position the weld seam, workpiece, and robot end effector, enabling the robot to perform automated welding in complex manufacturing environments. Unlike traditional manual welding or conventional mechanical control systems, the vision positioning system can automatically adjust the welding trajectory and parameters to ensure the stability and consistency of the welding process, significantly improving production efficiency and product quality. Improved Accuracy In traditional welding processes, welders rely on manual operation to align workpieces, and the accuracy and stability of welding are often influenced by human factors. Even highly experienced welders may face challenges in maintaining precision, especially in mass production, where error accumulation can lead to significant fluctuations. The welding robot vision positioning system can use image recognition and deep learning algorithms to perceive subtle changes in the workpiece in real-time and automatically adjust the welding path based on the dynamic position of the weld seam. This real-time feedback mechanism significantly reduces errors, ensuring that each weld seam is completed in the optimal position and state, even when faced with complex geometric shapes and changing workpiece surfaces. Strong Adaptability Welding tasks in manufacturing often involve workpieces with complex shapes and varying sizes. In traditional welding, manual adjustment of welding equipment requires a signi

As manufacturing demands for precision, efficiency, and automation continue to rise, welding robots have become increasingly essential in modern industrial production. They are widely used in industries such as automotive manufacturing, construction machinery, and home appliances. ATINY's visual positioning technology, as a critical component of welding robots, significantly enhances the precision, efficiency, and intelligence of the welding process. Core Functions of Visual Positioning Weld Seam Identification and Tracking The visual positioning system captures real-time images of the workpiece surface using industrial cameras or laser sensors, identifying the location, shape, and dimensions of the weld seam. By integrating with welding path planning, robots can precisely track the weld seam, maintaining consistent welding quality even on complex curved surfaces or when the workpiece experiences slight displacement. Error Compensation In actual production, errors such as improper workpiece placement, clamping, or thermal deformation can cause weld seam misalignment. The visual positioning system measures these deviations in real time and feeds the data back to the robot's control system. This allows automatic adjustments to the welding torch position, ensuring welding accuracy. Multifunctional Automation Integration Visual positioning technology can also integrate with other sensor data for tasks such as detecting workpiece defects, identifying assembly states, and even optimizing welding process parameters. This multifunctional integration significantly enhances the intelligence of welding robots. Advantages of Visual Positioning Improved Production Efficiency Traditional welding robots rely on offline programming or manual teaching, which can be time-consuming. Visual positioning technology enables automatic weld seam detection and precise positioning, greatly reducing programming and debugging time. Enhanced Welding Flexibility To meet the demands of multi-variety, small-batch production, visual positioning systems enable welding robots to quickly switch tasks without requiring complex hardware modifications. Reduced Labor Cost

In modern manufacturing, automation and intelligence have become key factors in improving production efficiency and ensuring product quality. Welding robots are playing an increasingly important role in the production process. Visual positioning technology, as a key component for achieving precision manufacturing with welding robots, is continuously driving the upgrade and innovation of automated welding processes, becoming an indispensable part of precision manufacturing. What is Welding Robot Visual Positioning? ATINY welding robot visual positioning is a core technology based on sensors and image processing. It provides the welding robot with precise weld location and posture information. By using computer vision algorithms to process image data, this technology accurately identifies the weld’s location, shape, and dimensional features, guiding the robot to automatically adjust its welding path and posture, ensuring weld quality and consistency. Advantages of Visual Positioning Technology High Precision Welding: The visual positioning system eliminates errors in manual operations, providing the robot with a high-precision welding path and significantly improving welding quality. Real-time Adjustment: In the face of complex workpiece shapes and welding environments, visual positioning technology can adjust welding parameters and paths in real-time, ensuring consistency in the weld. Cost Savings: Reduces dependence on workpiece fixtures, decreases production preparation time, and significantly increases production efficiency. Strong Adaptability: Suitable for various welding processes and industries, including automotive manufacturing, shipbuilding, and construction machinery. Features of Laser Visual Positioning ATINY laser visual positioning is an important form of welding robot visual positioning. It uses laser sensors to scan the workpiece surface and generate a high-precision 3D model. The technology has the following features: High Resolution: Capable of detecting minute deviations in the weld. Strong Anti-Interference: Stable performance even in strong light or high-temperature environments. Easy Integration: Compatible with

With the rapid development of modern manufacturing, automation and intelligent production have become essential methods for improving efficiency, reducing costs, and ensuring product quality across industries. In the furniture industry, automated welding technology has gradually become a key trend, but the complex shapes of furniture products and the variety of seam types present higher challenges for welding precision and consistency. Today, let's explore the ATINY laser seam tracking system’s solution for welding automation in the furniture industry. Principle of Laser Seam Tracking System The laser seam tracking system uses high-precision laser sensors to scan the seam position in real time. Advanced image processing and algorithm technologies are used to extract the three-dimensional coordinates of the seam. The system can accurately locate the seam and guide the welding equipment to complete high-quality welding, reducing welding defects and improving production efficiency. Features of the Seam Tracking System: High-speed Real-time Tracking: Adapts to complex seam trajectories. Intelligent Deviation Correction: Corrects seam offset to improve welding consistency. Seamless Integration: Supports seamless integration with various welding equipment. Challenges of Automated Welding in the Furniture Industry The furniture industry faces the following major challenges in welding automation: Diverse Seam Shapes: Modern furniture designs emphasize uniqueness and personalization, with products featuring both straight and complex curved seams, making it difficult for traditional welding methods to meet all needs. High Appearance Standards: Furniture seams require smoothness and consistency, and welding defects like porosity and burn-through directly affect product quality. Material Diversity: Furniture manufacturing involves various metals, and welding parameters and processes for different materials can be complex and variable. Low Production Efficiency: Manual welding is inefficient and prone to errors, with repetitive operations leading to unstable production rhythms. ATINY Solution To address the welding challenges in t

Laser seam tracking sensors, as one of the key technologies in welding automation, play an irreplaceable role in improving welding precision, efficiency, and quality. They can detect and automatically adjust the welding path in real-time, ensuring precise positioning even in complex or variable welding environments. Below are some of the main features of the ATINY laser seam tracking sensor. Features of Laser Seam Tracking Sensors High Precision Tracking The laser seam tracking sensor uses laser scanning to track the seam area with high precision in real-time. Whether it's a straight seam or a complex curved seam, the sensor can quickly identify and adjust to ensure accurate welding paths. This high-precision feature is especially suitable for industries like automotive manufacturing and aerospace, where welding quality demands are extremely high. Real-Time Monitoring and Adjustment The laser seam tracking sensor can monitor the seam offset in real-time during the welding process and immediately adjust the welding position via a feedback control system. This real-time capability greatly reduces the need for manual intervention, enhancing production efficiency and consistency. Strong Adaptability The ATINY laser seam tracking sensor is equipped with “five resistance technologies,” offering high environmental adaptability to handle a variety of complex working conditions. For example: Multiple Materials: It can accurately track various materials, such as steel, stainless steel, and aluminum alloys. Harsh Environments: It performs stably even in high-temperature, dusty, and other challenging environments. Multiple Welding Methods: It supports various welding techniques such as laser welding, arc welding, and spot welding. Simple Installation and Operation The laser seam tracking sensor is easy to install on welding robots or specialized machines from various brands. Additionally, the user interface is user-friendly and simple to operate, with low learning costs, enabling companies to quickly deploy the system. Improved Production Efficiency and Quality With the application of the laser seam trac

The high temperatures, intense brightness, and complex environment during the welding process place extreme demands on camera equipment performance. Ordinary cameras struggle to capture clear, stable images under such harsh conditions. ATINY's professional welding molten pool monitoring camera is specifically designed to address this issue, providing precise real-time monitoring during welding, offering crucial support for intelligent welding and quality control. Features of the Welding Molten Pool Monitoring Camera: Anti-Strong Light Interference The strong light produced during welding can cause ordinary cameras to suffer from overexposure or distortion. ATINY's welding molten pool monitoring camera uses special optical filtering technology and High Dynamic Range (HDR) processing to effectively filter out arc light interference, clearly presenting the dynamic changes in the welding molten pool. High-Temperature Resistant Design The high-temperature environment at the welding site is a significant challenge for equipment stability. Our welding monitoring cameras are equipped with high-temperature resistant casings and efficient heat dissipation systems to ensure long-term stable operation even in extreme conditions. High Frame Rate and High Resolution The welding process changes rapidly, often on the millisecond scale, and the molten pool’s state fluctuates quickly. Our camera supports high frame rate shooting combined with high-resolution imaging, capturing subtle dynamic changes in the welding molten pool and providing accurate data for process optimization. Convenient System Integration The ATINY welding molten pool monitoring camera supports various industrial interfaces, allowing easy integration with intelligent welding robots, automated welding production lines, and other equipment, enabling fully automated monitoring and data collection. Real-Time Data Analysis and Monitoring The ATINY camera not only provides real-time high-definition images but also supports data collection and intelligent analysis functions, helping users more intuitively observe the molten pool's state, detect welding defects, and quickly adjust pr

With the continuous development of the manufacturing industry, the demands for production efficiency and product quality are increasingly higher, especially in the pressure vessel industry. The welding process of gas cylinders requires extremely high weld seam quality and consistency while meeting strict safety standards. However, issues such as welding defects and low efficiency often arise from using automated blind welding equipment or manual welding. Today, let's explore the application of the ATINY seam tracking system in the automated welding of pressure vessel gas cylinders. Principle of Laser Seam Tracking System The laser seam tracking system uses laser sensors to collect the three-dimensional information of the weld seam. High-speed image processing algorithms analyze the position and shape of the weld seam in real-time. The system transfers the seam deviation data to the welding robot, which dynamically adjusts the welding gun trajectory based on the feedback, ensuring precise welding. Even in complex or changing environments, the system maintains stable performance. This closed-loop control process guarantees welding consistency and high quality while significantly reducing the need for human intervention. Challenges in Gas Cylinder Automated Welding The welding of gas cylinders faces the following main challenges: Large Errors: Workpiece size deviations and fixture clamping errors can cause inconsistencies or distortions in the weld seam position, resulting in welding deviations that affect seam consistency and quality. Low Production Efficiency: Currently, most gas cylinder welding processes rely on a rotary welding machine with an operator manually adjusting the welding gun position during the process. Poor Safety: The high labor intensity of workers, fatigue, or distraction can reduce consistency and stability. Additionally, cylinders with welding deviations are prone to explosions during pressure tests, which not only increase production costs but also pose a significant risk to operators’ safety. ATINY Solution To address these issues, the ATINY seam tracking system offers a comprehensive solution: High-Precisio