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Laser Seam Tracking - CXZK-JXB500-16
Laser Seam Tracking - CXZK-JXB500-16 is composed of a laser, optical sensor, and central processor. Using optical propagation and imaging principles, it collects position information of each point in the laser scanning area. Through sophisticated algorithmic processing, it achieves real-time, online detection of common weld seams.
Composition and Principle
The system is composed of a laser, optical sensor, and central processor. Using optical propagation and imaging principles, it collects position information of each point in the laser scanning area. Through sophisticated algorithmic processing, it achieves real-time, online detection of common weld seams.
Problem Solving
- One-click Solution: Resolves detection range, detection capability, and common issues during the welding process.
- Real-time Correction: Corrects weld seam deviations in real time and intelligently tracks the seam, precisely guiding the welding torch for automated welding.
- Weld Seam Quality: Effectively solves issues caused by weld seam deviations, ensuring perfect seam formation.
- Optimal Interference Area: Compared to other cameras, the interference area is more rational, making it suitable for more applications.
Application Range
- Supports standard serial and network communication protocols.
- Suitable for straight seam welders, circumferential seam welders, welding carts, gantries, cross-welders, and various other specialized welding machines.
- Compatible with multiple robots, solving issues like workpiece clamping deviations, assembly deviations, and thermal deformation during the welding process.
Product Features
- Ideal Torch Positioning: Ensures the welding torch stays in the optimal position for continuous seams, avoiding sharp turns.
- Labor Cost Reduction: Increases production efficiency by reducing labor costs.
- Compensation for Tolerances: Compensates for production, equipment, and operational tolerances. Reduces programming efforts for complex workpieces.
- Consistent & Reproducible Welding: Achieves consistent and reproducible welding results.
- Enhanced Measurement Precision: Uses a reflective structure to improve measurement accuracy.
- Dust-proof Design: Features a double-layer thickened shield with anti-loosening screws, ensuring excellent dust protection.
- Ergonomic Design: Smooth, rounded appearance with well-thought-out dimensions for height, width, and length.
- Self-developed Laser Holder: Provides rapid heat dissipation for the laser, ensuring higher stability and better performance.
- High Precision Output: The laser head and laser holder are concentric, ensuring higher output precision.
- Full-field Focal Laser Line Image: Delivers high accuracy in product detection and output precision.
Supported Weld Seam Types
Specification | Value |
---|---|
Model Name | CXZK-JXB500-16 |
Optical Specifications | ![]() |
Near Field of View (Z1) (mm) | 400 |
Recommended Installation Distance (mm) | 500 |
Far Field of View (Z2) (mm) | 700 |
A - Near Plane Field of View (mm) | 88 |
Center Field of View (Horizontal) (mm) | 110 |
B - Far Plane Field of View (mm) | 154 |
Average Depth Resolution (mm) | 0.2343 |
Average Width Resolution (mm) | 0.1145 |
Communication Interface | Ethernet, RS485 |
Supports Multi-segment Parameters | 103 |
Output Sampling Rate (Hz) | 33 |
Operating Temperature (°C) | -10 to 65 |
Power (W) | 4 |
Supported Protocols | Modbus TCP/RTU, Chuangxiang Intelligent Control Protocol, etc. |
Weld Seam Types | V-groove seam, Butt joint seam, Fillet seam, Butt-welded seam, Overlap seam, and more. |
Dimensions (mm) | 56*33*148.88 |
Weight (g) | Approx. 466 |
Protection Grade | IP65 |