Laser Seam Tracking - CXZK-JXB500-16



Laser Seam Tracking - CXZK-JXB500-16 is composed of a laser, optical sensor, and central processor. Using optical propagation and imaging principles, it collects position information of each point in the laser scanning area. Through sophisticated algorithmic processing, it achieves real-time, online detection of common weld seams.

 

Composition and Principle
The system is composed of a laser, optical sensor, and central processor. Using optical propagation and imaging principles, it collects position information of each point in the laser scanning area. Through sophisticated algorithmic processing, it achieves real-time, online detection of common weld seams.


Problem Solving

  • One-click Solution: Resolves detection range, detection capability, and common issues during the welding process.
  • Real-time Correction: Corrects weld seam deviations in real time and intelligently tracks the seam, precisely guiding the welding torch for automated welding.
  • Weld Seam Quality: Effectively solves issues caused by weld seam deviations, ensuring perfect seam formation.
  • Optimal Interference Area: Compared to other cameras, the interference area is more rational, making it suitable for more applications.

Application Range

  • Supports standard serial and network communication protocols.
  • Suitable for straight seam welders, circumferential seam welders, welding carts, gantries, cross-welders, and various other specialized welding machines.
  • Compatible with multiple robots, solving issues like workpiece clamping deviations, assembly deviations, and thermal deformation during the welding process.

Product Features

  • Ideal Torch Positioning: Ensures the welding torch stays in the optimal position for continuous seams, avoiding sharp turns.
  • Labor Cost Reduction: Increases production efficiency by reducing labor costs.
  • Compensation for Tolerances: Compensates for production, equipment, and operational tolerances. Reduces programming efforts for complex workpieces.
  • Consistent & Reproducible Welding: Achieves consistent and reproducible welding results.
  • Enhanced Measurement Precision: Uses a reflective structure to improve measurement accuracy.
  • Dust-proof Design: Features a double-layer thickened shield with anti-loosening screws, ensuring excellent dust protection.
  • Ergonomic Design: Smooth, rounded appearance with well-thought-out dimensions for height, width, and length.
  • Self-developed Laser Holder: Provides rapid heat dissipation for the laser, ensuring higher stability and better performance.
  • High Precision Output: The laser head and laser holder are concentric, ensuring higher output precision.
  • Full-field Focal Laser Line Image: Delivers high accuracy in product detection and output precision.

Supported Weld Seam Types

Laser Seam Tracking - CXZK-JXB500-16

Specification Value
Model Name CXZK-JXB500-16
Optical Specifications CXZK-JXB500-16
Near Field of View (Z1) (mm) 400
Recommended Installation Distance (mm) 500
Far Field of View (Z2) (mm) 700
A - Near Plane Field of View (mm) 88
Center Field of View (Horizontal) (mm) 110
B - Far Plane Field of View (mm) 154
Average Depth Resolution (mm) 0.2343
Average Width Resolution (mm) 0.1145
Communication Interface Ethernet, RS485
Supports Multi-segment Parameters 103
Output Sampling Rate (Hz) 33
Operating Temperature (°C) -10 to 65
Power (W) 4
Supported Protocols Modbus TCP/RTU, Chuangxiang Intelligent Control Protocol, etc.
Weld Seam Types V-groove seam, Butt joint seam, Fillet seam, Butt-welded seam, Overlap seam, and more.
Dimensions (mm) 56*33*148.88
Weight (g) Approx. 466
Protection Grade IP65

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