Welding Inspection Camera CXZK-G5-350

1. Product Introduction

During the welding production process, ensuring weld seam consistency requires operators to regularly observe the welding area, the position of the welding wire, and the molten pool's state to adjust welding parameters in a timely manner. As is well known, welding environments are often harsh, requiring operators to wear strict protective gear to guard against smoke, strong arc radiation, and spatter. Prolonged manual monitoring of welding processes in such conditions can lead to visual fatigue and inadequate observation, which not only affects welding productivity but also harms the observer's health.

The CXZK-G5-350 is a narrow-gap molten pool monitoring system independently developed by Weld Navigator. It is mainly used for observing molten pools in narrow-gap welding environments, providing clear visibility of the welding wire position and molten pool state. The system enables remote HD monitoring of the arc, welding wire (or tungsten electrode), molten pool, weld seam, base material, and any slag inclusions or bubbles in the molten pool. This visual monitoring helps operators adjust welding parameters in real-time, improving welding quality and boosting production efficiency.

The visual molten pool monitoring system effectively addresses challenges in observing and monitoring automated welding equipment, enhancing system reliability. It is compatible with various automated welding devices, offering high adaptability. By improving the welding observation environment, this system reduces labor requirements while enhancing welding quality and consistency.

2. Structure and Principle

The CXZK-G5-350 narrow-gap molten pool monitoring camera consists of a high-resolution sensor, high-performance processing chip, HD lens, and infrared light source. It utilizes advanced computation to achieve high-dynamic-range industrial visual sensing, enabling remote HD capture of the welding process. The camera housing is made from aluminum alloy, providing advantages such as lightweight construction, fast heat dissipation, durability, and a compact design.

3. Application Fields

• Arc welding molten pool monitoring
• TIG molten pool monitoring
• MIG/MAG molten pool monitoring
• Plasma welding molten pool monitoring
• Laser welding molten pool monitoring
• Furnace molten pool monitoring
• 3D printing process monitoring
• Weld appearance inspection
• Narrow-gap molten pool monitoring
• General machine vision applications
• Supports standard Ethernet communication protocols
• Suitable for various welding equipment such as longitudinal seam welding machines, circumferential seam welding machines, welding carriages, gantry systems, and cross-axis welding machines

4. Product Features

The CXZK-G5-350 narrow-gap molten pool monitoring camera is a high-end product in Weld Navigator's latest product series. This series offers excellent cost performance, simple setup, and easy operation, making it ideal for integration into existing machines and automated systems.

Structural Features:

• Communication interface (Ethernet)
• Replaceable lens protection cover
• Built-in supplementary lighting beads
• Easy installation
• Lightweight aluminum alloy housing
• Adjustable display brightness
• Suitable for narrow-gap applications