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ATINY Welding Camera - Welding pool monitoring system CXZK-G6-350
ATINY Welding pool monitoring system CXZK-G6-350 integrates a vision camera and a weld pool camera into one, combining the features of both. It is capable of monitoring the weld pool status and performing weld seam tracking.
Resolution 1024x960
Installation Distance Adjustable from 200mm to 500mm
Detection Types Gas shielded welding, TIG welding, pulse welding, etc.
Resolution 1024x960
Installation Distance Adjustable from 200mm to 500mm
Detection Types Gas shielded welding, TIG welding, pulse welding, etc.
Ⅰ. Product Introduction
This product integrates a vision camera and a weld pool camera into one, combining the features of both. It is capable of monitoring the weld pool status and performing weld seam tracking. The following sections will provide a detailed introduction to the two functional characteristics of this product:Weld Pool Section
During the welding process, to ensure the consistency of weld formation, operators need to regularly observe the welding area, the position of the wire melting, and the changes in the weld pool state, adjusting the welding parameters in a timely manner. It is well known that the welding environment is extremely harsh, and operators must wear strict protective measures to withstand smoke, strong arc radiation, and splashes. Long-term manual monitoring of the welding process in such a harsh environment is bound to lead to visual fatigue and inadequate supervision. This not only affects the welding production rate but also harms the health of the supervisor.The CXZK-G6-350 is a visual weld pool inspection system independently developed by ATINY LASER SENSOR. It can accurately observe the position of the welding wire and the melting state of the weld pool during the welding process. It allows for remote high-definition monitoring of the arc, welding wire (tungsten electrode), weld pool, weld seam, base material, and the state of slag or bubbles in the weld pool, achieving visualization of the weld pool and weld path, thereby adjusting welding parameters in time, improving welding quality, and enhancing welding production efficiency. The visual weld pool monitoring system can solve the difficulties in observation and supervision during the operation of welding equipment, improving the reliability of the welding system. It is suitable for any automated welding equipment with high compatibility. This greatly improves the welding observation environment, saving labor and enhancing welding quality and standards.
Vision Section
It can detect and track the weld seam in real-time during the welding process, ensuring the quality and consistency of the weld. Its high integration, interference resistance, and wide range of applications make it an ideal choice for modern automated welding systems.II. Composition and Principle
The CXZK-G6-350 Visual Weld Pool Inspection Camera is composed of a high-resolution sensor, a high-performance processing chip, a high-definition lens, and an infrared light source. It is a high-dynamic industrial visual weld pool sensor that achieves its functionality through complex calculations, capable of remotely capturing the welding process in high definition. The entire product casing is made of aluminum alloy, which offers advantages such as being lightweight, fast heat dissipation, sturdy and durable, and compact in size.III. Applications
- - Arc Welding High-Temperature Melt Monitoring
- - TIG (Tungsten Inert Gas) High-Temperature Melt Monitoring
- - MIG/MAG (Metal Inert Gas/Metal Active Gas) High-Temperature Melt Monitoring
- - Plasma Welding High-Temperature Melt Monitoring
- - Laser Welding High-Temperature Melt Monitoring
- - Furnace High-Temperature Melt Monitoring
- - 3D Printing Process Monitoring
- - Weld Appearance Inspection
- - Conventional Machine Vision Applications
- - Supports standard Ethernet communication protocols.
- - Suitable for various types of welding machines such as straight seam welders, circumferential seam welders, welding carts, gantry frames, and cross-welding machines.
- - Capable of communicating with a variety of robots to correct horizontal deviations in workpieces.
- - Capable of micrometer-level seam tracking for both straight and circumferential seams.
IV. Effect Picture Display
Structural Features
V. Features
The CXZK-G6-350 Visual Weld Pool Inspection Camera is a high-end product in the new series from Beijing Chuangxiang Zhikong Technology Co., Ltd. This series is characterized by its high cost-performance ratio, simple setup, and easy operation, making it suitable for integration into existing machinery and automation systems.Structural Features
- - Communication Interface (Ethernet Port);
- - Manual Focus Adjustment;
- - Replaceable Lens Protection Filter;
- - Built-in Supplementary Lighting Beads;
- - Easy Installation;
- - Made of Aluminum Alloy, Lightweight;
- - Adjustable Display Brightness;
- - Weld Seam Recognition.
VI. Product Mechanical Drawing
| Product Model | CXZK-G6-350 |
| Resolution | 1024x960 |
| Installation Distance | Adjustable from 200mm to 500mm |
| Dimensions | 165mm×65mm×29.5mm |
| Focus Adjustment | Manual Focus |
| Video Recording/Playback | Supported |
| Arc Detection and Automatic Recording | Customized |
| Built-in Light Source | Adjustable Brightness Laser Light Source |
| System Update | Remote Update Capability |
| Interference Resistance | Replaceable glass filter |
| Frame Rate | 30Hz |
| Detection Types | Gas shielded welding, TIG welding, pulse welding, etc. |
| Material | Aluminum |
| Maximum Power | 5W (20) |
| Weight | 350g |
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