Seam Tracking for Welding Robot CXZK-JXB90S

CXZK-JXB90S is an iterative upgrade for the JXB series of products. It uses the latest circuit boards, a unified housing design, a split laser design, a thicker external baffle design, and a good heat dissipation and dustproof design.
The shell is compatible with more products of the same series. By using the latest sensor board and bottom plate, the optical structure is further reduced in volume, and the structure is more compact and reasonable. At the same time, the reflective structure is used to maintain the advantages of high precision and large field of view. Adapt to various complex application scenarios.

Composition and principle

It is composed of a laser, an optical sensor, and a central processing unit. It uses the principle of optical propagation and imaging to obtain the position information of each point in the laser scanning area, and completes online real-time detection of common welds through complex program algorithms.

Solve the problems

• The detection range, detection capability and common problems in the welding process can be solved with one key.
• It can realize real-time correction of welding seam deviation, intelligent real-time tracking, and precise guidance of the welding gun for automatic welding. 
• It can effectively solve the problems caused by the deviation of the welding seam and ensure the perfect welding seam formation. 
• The interference area is more reasonable than other cameras, and more scenes can be applied.

Scope of application

• Can support standard serial port and network port communication protocol. 
• Suitable for all kinds of special welding machines such as straight seam welding machine, girth seam welding machine, welding trolley, gantry, cross welding machine and so on. 
• It can communicate with a variety of robots to solve workpiece clamping deviation, assembly deviation and thermal deformation during welding.

Features

• Keep the welding torch in an ideal position to ensure that the welding bead is continuous without sharp turns
• Reduce labor costs and improve production efficiency
• Compensate production, equipment and operation tolerances, and reduce programming work for complex workpieces
• Achieve consistent and reproducible welding results
• Use reflective structure to improve measurement accuracy
• Double-layer thickened baffle, using anti-dropping screws, excellent dust-proof effect 
• Round appearance, reasonable design of length, width and height 
• Self-developed laser base, the laser heat dissipation is fast, the laser use stability is higher, and the use effect is better 
• The laser head is concentric with the laser base, and the output accuracy is higher
• The laser line image has full field of view and real focus, with high product detection and output accuracy

Support weld type

Product installation dimension drawing

Adapted robot brand