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　　As the name suggests, laser displacement sensors utilize laser technology for measurement. Currently, there are two main principles for laser displacement sensors: the laser triangulation method and the laser echo analysis method. The laser triangulation method is primarily used for high-precision short-distance measurements, while the laser echo analysis method is employed for long-distance measurements. Nowadays, in industrial robotics, the triangulation method is predominantly used, offering a maximum linearity of up to 1 micron and a resolution as high as 0.1 micron. 　　The principle of the triangulation method involves directing visible red laser light through a lens onto the surface of the object being measured. The laser light reflected by the object is then captured by a receiving lens and detected by an internal CCD linear array camera. Depending on the distance, the CCD linear array camera operates from different angles to "see" this light spot. With this angle and the known distance between the laser and the camera, a digital signal processor can calculate the distance between the sensor and the object being measured. 　　Simultaneously, the beam undergoes analog and digital circuit processing at the receiver's position, and the microprocessor analyzes and measures the corresponding output values. Standard data signals are output proportionally within the user-set analog window. If using switch output, it will be activated within the set window and deactivated outside it. Additionally, the detection window for analog and switch outputs can be independently configured. 　　The principle of echo analysis involves the laser emitter sending a million laser pulses per second to the detection object and receiving them back at the receiver. The processor calculates the time required for the laser pulse to reach the detection object and return to the receiver, providing distance values. The output value is the average of thousands of measurement results, obtained using the so-called pulse time method. The laser echo analysis method is suitable for long-distance detection but offers lower measurement accuracy compared to the laser triangulation method, with

　　In modern manufacturing, the application of automation technology has become one of the key means to enhance production efficiency and ensure product quality. Welding technology, as a critical component in manufacturing, also has widespread applications in the field of automation. This article will introduce the application of the Creative Weld Seam Tracking System in adapting to the Advantech BayoRobot automated welding of truck scales. 　　Principles of the Weld Seam Tracking System 　　The weld seam tracking system is a technology that uses sensors, image processing techniques, and control systems to achieve automatic detection and tracking of weld seams. Its principle is based on real-time monitoring of the weld seam position and shape during the welding process. Data from the welding area is captured by sensors and processed through algorithms to identify and track the weld seam, thereby automating the welding process. The working principle mainly includes the following steps: 　　Sensor Identification: High-precision vision or laser sensors scan the weld seam in real time, capturing its geometric features. 　　Image Processing: The image data captured by sensors is transmitted to the control system, where specialized image processing algorithms extract accurate position and shape information of the weld seam. 　　Path Planning: Based on the results of image processing, the control system plans and adjusts the movement path of the welding robot in real time to ensure that the welding gun accurately follows the weld seam. 　　Precise Control: The planned path is translated into actual movement of the robot through a servo drive system, achieving precise tracking and stable welding of the weld seam. 　　Advantages of the Weld Seam Tracking System 　　The weld seam tracking system offers the following advantages: 　　Increased Production Efficiency: The automated weld seam tracking system enables real-time monitoring and control of the welding process, significantly enhancing welding speed and efficiency. 　　Improved Welding Quality: Precise tracking of the weld seam ensures accurate welding positions and consistent weld quality, thus enhancing the quality and st

　　Welding is the "tailor" of the metal processing industry, playing an important role in overall industrial manufacturing. However, with the development of industrial technology, manual welding has been greatly restricted due to harsh working environments, high labor intensity, and increasing labor costs. This has led to manual welding being gradually replaced by automated welding. 　　Automated welding uses sensing and measurement technology to detect the position deviation of the welding gun from the center of the weld seam. This deviation is then calculated by a computer and adjusted in real-time by a welding robot, ensuring the welding gun is always aligned with the weld seam, thereby achieving automated welding. At this point, it becomes inevitable to find a good weld seam tracking system manufacturer. So, how do you choose the right manufacturer for weld seam tracking? 　　Choosing a weld seam tracking manufacturer should focus on company qualifications, production technology, service level, and more. 　　The level of weld seam tracking technology can improve production efficiency and reduce labor costs, and it is directly related to the manufacturer's level. 　　The details to pay attention to when choosing a weld seam tracking manufacturer include: 　　Company Qualifications 　　When choosing a weld seam tracking manufacturer, it is important to consider the company's qualifications. It is advisable to select manufacturers with comprehensive qualifications and their own patented technology, like Beijing Chuangxiang Intelligent Controls Technology Co, Ltd. 　　Technical Level 　　Attention should be paid to the production technology when choosing a weld seam tracking manufacturer. The weld seam tracking technology depends on the manufacturer's technological and production level. Therefore, it's important to choose a manufacturer with mature production technology. Beijing Chuangxiang Intelligent Controls Technology Co, Ltd has nearly a decade of accumulation and expertise in this area. 　　Service Level 　　The service level of the weld seam tracking manufacturer should also be considered. It is important to pay attention to the technical

　　With the continuous development of manufacturing, the demand for welding technology in product manufacturing is increasing. In order to improve the quality of welded products and reduce the labor intensity and working environment for workers, welding automation is an important direction. However, many welding operations have particularities, such as easy deformation of welded workpieces or inconsistent joints, which pose challenges to automated welding. The weld seam tracking system is specifically developed to address such issues. Let's take a closer look at the structure of the laser vision weld seam tracking system. 　　Structure of Laser Vision Tracking System 　　The laser, serving as a structured light source, projects laser stripes onto the working surface below the sensor at a predetermined angle. The CCD directly observes the stripes beneath the sensor. The sensor is installed at a predetermined distance in front of the welding torch, allowing it to observe the weld seam. During tracking, welding speed and forward distance are used to calculate the delay time, ensuring that the welding torch progresses along the weld seam. 　　Laser Vision Sensor 　　Compact laser vision sensors are typically installed on the welding torch. A laser diode inside the sensor emits a visible laser beam, which, after passing through an aperture, becomes a fan-shaped light band projected onto the workpiece. The sensor contains a CCD camera set at an angle relative to the laser diode, capturing the reflected light from the workpiece surface to image the geometric contour of the joint onto the CCD. Utilizing optical triangulation, horizontal features can be detected, and the height between the sensor and the workpiece can also be determined. 　　The role of the sensor is to convert the measured physical quantity into a useful electrical signal corresponding to it, to meet the requirements of information processing and control. The control system analyzes and processes the signals from the sensor to obtain control signals. The actuator typically consists of motors and cross sliders, with the servo motor controlled by the control signal. 　　Image Preprocessing 　　Image processing in

　　Vision-based robotic welding technology integrates computer vision with robotics to achieve real-time detection, tracking, and control in the welding process. This field has been continuously evolving, drawing the attention of numerous researchers and engineers. This article discusses the current state of research on vision-based robotic welding technology. 　　The application of vision-based robotic welding technology in the industrial sector is becoming increasingly widespread. With the enhancement of industrial automation, traditional manual welding can no longer meet production demands, making automated welding technology a vital component of industrial manufacturing. By incorporating computer vision systems, vision-based robotic welding technology can realize real-time identification and tracking of key information such as weld seams and welding workpieces, thereby improving welding quality and efficiency. 　　In recent years, the development of deep learning technology has provided strong support for the advancement of vision-based robotic welding technology. Deep learning algorithms can learn and extract features from a large amount of data, efficiently processing and analyzing images during the welding process. Significant progress has been made in vision detection and tracking algorithms based on deep learning, offering technical support for more precise and stable welding. 　　Moreover, research in vision-based robotic welding technology is gradually focusing on intelligence and flexibility. Traditional welding robots often require prior programming or fixed welding fixtures, making it difficult to adjust and arrange production lines. In contrast, intelligent flexible welding systems can adjust welding paths and parameters in real time according to actual situations, adapting to workpieces of different shapes and sizes, and improving the flexibility and adaptability of production lines. 　　Advantages of Vision-Based Robotic Welding Technology 　　Using machine vision systems, vision-based robotic welding technology achieves automatic tracking and positioning of weld seams, thus realizing automation and intelligence in the welding process. Compared to traditional

　　As technology advances, automated welding technology plays an increasingly important role in the industrial sector. Automation and intelligence have become important trends in modern industrial development. Among them, the perfect combination of the Creative Laser Seam Tracking System and New Song Robotics brings a new intelligent solution to steel structure welding. Let's take a look at how the Creative Laser Seam Tracking System assists in achieving efficient, precise, and intelligent welding of steel structures. 　　Principle of Laser Seam Tracking System: 　　The laser seam tracking system employs non-contact laser vision technology, which assists robots in locating and tracking weld seams at high speed and high precision in real time, thereby simplifying the application of collaborative robots. Additionally, it possesses the ability to resist arc light, smoke, spatter, spot welding, and electromagnetic interference, enabling smooth welding operations even in harsh environments. 　　Advantages of the Creative Laser Seam Tracking System: 　　Non-contact laser vision system enables high-speed, high-precision localization and real-time tracking of weld seams, greatly simplifying robot applications. 　　Possesses the capability to resist arc light, smoke, spatter, spot welding, and electromagnetic interference, adapting to various complex welding environments. 　　Supports various types of weld seams, including fillet welds, butt welds, lap joints, external corner welds, and convex welds, meeting different welding requirements. 　　Applicable to all welding processes, with high precision, fast processing speed, and strong anti-interference ability. 　　Ensures accurate positioning of the welding torch even in the presence of workpiece assembly errors, thereby improving welding quality. 　　Enables control of the welding torch, significantly reducing the labor intensity of welders and the influence of human factors, ensuring weld quality and improving welding efficiency. 　　Case Study of Creative Laser Seam Tracking System Adapted to New Song Robotics in Steel Structure Welding: 　　The company introduced New Song welding robots adapted with the Creative Laser

　　In today’s industrial manufacturing sector, welding is an essential process widely used in the production of various products, from automobiles to aerospace components. However, the welding process often faces challenges with quality control and compliance, such as changes in the shape of workpieces and thermal deformation, making the control of welding quality exceptionally complex. To address these issues, the ATINY weld seam tracking system has emerged and plays a significant role in industrial manufacturing. 　　Weld Seam Tracking System Principle 　　The weld seam tracking system integrates advanced visual processing, sensor technology, and machine learning algorithms to monitor the position and shape changes of the weld seam in real-time. The system first captures images of the weld seam using high-definition cameras, then extracts the features of the weld seam, such as width, depth, and position, through image processing algorithms. Following this, the system adjusts the position and posture of the welding torch in real-time, ensuring it always moves along the ideal path of the seam. 　　Quality Control of Weld Seam Tracking 　　Precision Control: By monitoring and adjusting the position of the welding torch in real-time, the weld seam tracking system significantly improves the precision of welding, reducing deviations and defects in the seam. 　　Enhanced Stability: The system can handle thermal deformation and shape changes of the workpiece, ensuring the stability of the welding process and thereby improving the overall quality of the product. 　　Reduced Scrap Rate: By reducing welding defects and deviations, the weld seam tracking system helps lower the rate of scrap and increase production efficiency. 　　Beyond quality control, compliance is also a critical aspect of industrial manufacturing. Many industries have stringent regulations and standards requiring products to meet a series of safety and quality standards. Advanced weld seam tracking systems can help manufacturers ensure their products comply with relevant regulatory requirements. By monitoring and recording key parameters during the welding process, these systems can provide comprehensive da

　　With the upgrading of consumption nowadays, consumers' awareness of the importance of appliance safety continues to rise. Meanwhile, supported by national policies, initiatives such as "trade-in" and "replace old with new" in the home appliance industry have been progressively promoted, bringing consumers high-end and diversified experiences and igniting vitality in the stock market of electric water heaters. According to relevant data, in the new era of consumption upgrading, large capacity is the biggest consumer hotspot for electric water heaters. 　　The internal structure of an electric water heater consists of an inner tank, magnesium rod, safety valve, electrical insulation wall, and heating rod. Among them, the inner tank is used for water storage purposes and is the most core component of an electric water heater. Essentially, the water heater inner tank is a type of pressure vessel, and for pressure vessels, welding is of paramount importance. As one of the subdivisions of pressure vessel industry, the water heater industry has gradually entered the path of "lean production". 　　Challenges in Welding Water Heater Inner Tank 　　The inner tank of a water heater comes in several types: titanium inner tank series, crystalline silicon inner tank series, stainless steel inner tank series, and enamel inner tank. The most common is the stainless steel inner tank, which has the advantages of good material, high strength, high temperature resistance, corrosion resistance, stable performance, and rust resistance. However, it is difficult to weld, with the major risk lying in the weld seam. 　　Traditional welding production of water heater inner tanks faces several problems: traditional manual TIG welding is mainly used for circumferential seam welding of water heater tanks, but its welding quality is greatly affected by the welder's skill level. Moreover, due to cost and efficiency issues, this method is rarely used for water heater tank welding. It suffers from low efficiency, low output, high labor intensity, requires a large workforce, and cannot achieve automated, integrated operations, which are not conducive to standing out in t

　　With the rapid development of modern industry, welding technology, as an indispensable part of manufacturing, is facing unprecedented challenges and opportunities. Traditional welding methods are no longer able to meet the demands of modern industry for efficiency, quality, and stability. Therefore, the emergence of the Innovative Seam Tracking System has brought revolutionary changes to the welding industry. With its unique technological advantages, this system provides powerful support for Tri-Translate robots, enabling significant breakthroughs in the field of automated welding. 　　Principle of the Innovative Seam Tracking System 　　The Innovative Seam Tracking System adopts advanced machine vision and image processing technology to capture images of the weld seam through high-definition cameras, and then utilizes algorithms to recognize and analyze the images. The system can real-time extract characteristic parameters of the weld seam, such as position, shape, width, etc., and guide the robot to perform precise welding operations based on these parameters. Furthermore, the system also possesses strong anti-interference capability, ensuring stable operation in complex welding environments. 　　Features of the Innovative Seam Tracking System: 　　Digital and integrated structure 　　Online real-time detection and tracking of various types of weld seams, truly realizing welding automation and intelligence 　　Real-time communication between robot and control system 　　Functions including robot seam tracking, seam positioning, etc. 　　Adaptive seam width function 　　Real-time seam tracking 　　Automatic prediction of welding trajectory 　　Anti-arc welding light nucleus droplet splashing 　　Robot collaborative tracking 　　Adaptation of the Innovative Intelligent Control Robot Seam Tracking System for Tri-Translate Robots 　　Solves problems such as welding deviation and inaccurate edge biting of welding robots 　　Achieves full calibration and real-time tracking of variable postures 　　Supports 18 types of weld seams including internal angle seams, lap seams, butt joints, external angle seams, convex seams, etc. 　　Application Cases: 　　Industry: Bridg