Principle of Laser Seam Tracking
The ATINY laser seam tracking system uses advanced laser vision technology, employing high-definition cameras to capture real-time information about the seam's position and shape. High-speed data processing algorithms accurately calculate the welding path. The system can extract characteristic parameters of the seam, such as position, shape, and width, in real time, guiding the robot for precise welding operations. Additionally, the system has strong anti-interference capabilities, enabling it to operate stably in complex welding environments.
The real-time tracking functionality of the ATINY laser seam tracking system addresses issues like welding heat distortion, material deviation, and clamping-induced deviation, ensuring stability and precision in the welding process.
Challenges in Automatic Transformer Welding
As a core component of power systems, transformers require extremely high welding quality. In transformer production, welding processes are mainly concentrated on the connections of the core, windings, and oil tank, which are complex and variable, presenting the following challenges:
Complex Seam Shapes: The transformer structure is complex, and the seam shapes are diverse, making traditional welding methods difficult to adapt.
High Precision Requirements: The compact internal structure of transformers demands extremely high seam position accuracy, where even minor deviations can affect product performance.
Consistency Issues: Automatic welding equipment can lead to seam position inconsistencies due to fixture problems.
ATINY Seam Tracking Solutions
The ATINY laser seam tracking system offers intelligent solutions for transformer welding through its advanced technology:
High-Precision Laser Scanning: The system uses high-precision laser scanning technology to scan the seam surface, obtaining more accurate seam position and shape information. Compared to traditional methods, laser scanning better handles complex seams, enhancing welding precision and stability.
Real-Time Monitoring and Adjustment: The system features real-time monitoring and automatic adjustment capabilities, dynamically adjusting the welding torch position based on real-time changes in the seam to ensure continuous and consistent welding.
Intelligent Data Processing: With built-in intelligent data processing algorithms, the system can quickly analyze seam data and plan the optimal welding path. Combining machine learning technology, the system continuously optimizes welding parameters to improve welding quality.
Strong Environmental Adaptability: The ATINY system has excellent environmental adaptability, maintaining stable welding performance in various complex environments.
Application Case
In transformer manufacturing enterprises, the ATINY laser seam tracking system has resolved issues such as seam position inconsistencies caused by fixture problems, significantly improving production efficiency and product quality.
The seam tracking system first scans the welding workpiece of the transformer to obtain detailed seam data. Then, using intelligent data processing algorithms, the system accurately calculates the welding path and monitors deviations during the welding process, dynamically adjusting the welding torch position. Ultimately, the system achieves efficient and consistent welding operations.
The application of the ATINY laser seam tracking system in automatic transformer welding showcases its advanced technological advantages and broad application prospects, providing strong support for improving welding quality and production efficiency. With continuous technological progress, the ATINY laser seam tracking system will find broader applications in more fields, contributing to the efficiency and intelligence of manufacturing in China.
