News丨Zhongguancun Guide-Technology·Brand Special Edition

News丨Zhongguancun Guide-Technology·Brand Special Edition "Smart Eyes" Tracking Precise Smart Manufacturing-【ATINY】 Welding Seam Tracking Sensor Make the Best of Industrial Smart Manufacturing"
31 May 2021

Recently, the Haidian News, the Haidian District Committee of the Communist Party of China (Issue 4007), Zhongguancun Guide (Issue 632), published an article titled "Smart Eyes Tracking, Precise and Intelligent Manufacturing" on the "Technology·Brand" Special Edition (Issue 632) Article. Reported our company's technical achievements and outstanding contributions in industrial intelligent manufacturing.   The following are published articles: "Smart Eyes" Tracking Precision Intelligent Manufacturing ——【ATINY】 seizes the beach in industrial intelligent manufacturing Our reporter Yu Jingwen In daily life, people often see that welders wear protective equipment and perform welding work between "electric flints". At this time, passing pedestrians usually choose to stay away. The main reason is that the smoke, arc, electromagnetic, splash, poisonous gas, etc. formed during the welding process will cause a certain degree of harm to the human body. In addition, welders are also faced with many dangerous factors such as electric shock, poisoning, fire, explosion, etc. during the welding operation, and the types of welders are therefore listed as high-risk industries. Today, with the rapid development of industrial automation, welders are active in more professional subdivisions, serving high-precision equipment and instruments, and part of the daily work can be completed through assembly lines. In 2016, as Alpha Go defeated the top human players, the wheel of history also began to enter the time of artificial intelligence. The word difference between "manufacturing" and "intelligent manufacturing" has made it difficult for many domestic welding factories to undergo transformation and upgrading. The work of welders requires the cooperation between eye-brain-hands. If you want to realize unmanned intelligent operation, you need to break the technical bottleneck, so that the robot can see, think, and act like a human. This is precisely Industry 4.0. The core: through the "sensing-decision-execution" approach, the intelligent and informatiza

ATINY 丨 laser profiler realizes 3D scanning and solves manufacturing problems! !

ATINY 丨 laser profiler realizes 3D scanning and solves manufacturing problems! !
31 May 2021

Backgorund With people's continuous in-depth understanding and experimentation of laser displacement sensors, the application range and fields of laser displacement sensors are constantly expanding, making this product more perfect and more powerful.   Advantages In order to improve the applicability and integration of the product,  【ATINY】 laser profiler has achieved a small volume in the industry, and has continuously made breakthroughs in optical design, circuit design, and production technology. 【ATINY】 team has completely achieved excellence, optimized the volume of the product with a unit of 0.1 mm, overcome more than 50 technical difficulties, and achieved a combination of product volume, power consumption, and performance. The laser beam is used to scan the object, and the reflected beam is reflected back. The resulting arrangement is different and the image is imaged. Use the image drop to reflect the resulting image. Applications Scanning 3D imaging refers to high and new technology that integrates optical, mechanical, electrical and computer technologies. It is mainly used to scan the spatial shape, structure and color of an object to obtain the spatial coordinates of the surface of the object. Its important meaning is that it can convert the three-dimensional information of the physical object into a digital signal that can be directly processed by the computer, which provides a very convenient and quick means for realizing digitization. Scanning 3D imaging technology can realize non-contact measurement, and has the advantages of fast speed, high precision, and convenient use. 【ATINY】laser profiler based on scanning 3D imaging measurement technology can monitor the production process on the production line, which can not only reduce consumption, reduce costs, increase production, and improve efficiency, but also ensure product quality and enhance product competitiveness. 【ATINY】 aser profiler is mainly used to collect 3D images of the measured object and analyze and detect. At the same time, its high dynamic exposure technology is very suitable for measuring and detecting parts that may contain highly

ATINY丨 laser profiler 3D scanning imaging coating automation upgrade new highlights

ATINY丨 laser profiler 3D scanning imaging coating automation upgrade new highlights
31 May 2021

Glue-coated products are widely used in all aspects. The research on glue-coating technology and equipment has become mature, but the inspection of glue-coated products is currently only at the stage of manual destructive sampling. Glue-coated products cannot be tested for each product due to the current detection methods, so there will be uneven quality of glued parts, which will affect the performance of the entire part. Testing each glued product before putting it into use can detect unqualified glued products in time, which is also conducive to improving the glueing process and improving the quality of the entire glued workpiece.   current situation At present, the automated production lines of many manufacturing enterprises cannot guarantee whether there is insufficient glue or broken glue in the glue line after the automatic glue application is completed, and thus the product quality cannot be guaranteed. Take automobile manufacturing as an example. With the continuous progress and optimization of automobile manufacturing technology, automobile glue coating technology has been increasingly favored by major automobile and automobile parts manufacturers. The quality of glue application has seriously affected the product quality and driving safety of automobiles. In the intelligent and unmanned workshops of manufacturers, glue inspection has also become an indispensable link in the production process. Therefore, it is necessary to provide an intelligent detection technology to solve the above-mentioned problems. 【ATINY】 laser profiler can perform on-line detection of glued products, improve efficiency and reduce the loss of production enterprises.   Working Principle: The cylindrical objective lens is used to expand the laser beam into a strip, the laser is diffused on the target, the reflected light is imaged on the CMOS, and the displacement and shape are measured by checking the changes in position and shape.   what can I do? aTiny laser profiler It can solve the detection quality management problems that cannot be achieved by traditional contact sensors Measure contour, angle, spacing, etc.; Defect

Depth丨 welding robot  teaching-free scanning system is applied to steel grating scanning!

Depth丨 welding robot teaching-free scanning system is applied to steel grating scanning!
31 May 2021

welding robot teaching-free scanning Backgrounds As an important tool for the automation of welding production, industrial robots are widely used in many manufacturing companies. In actual welding, due to the changes in the position and size of the weld seam caused by processing and assembly errors, the welding robot cannot follow the pre-taught trajectory to weld, and the welding quality is reduced. Sensors are indispensable for welding robots from teaching reproduction to intelligence. With the continuous development of industry, the term “intelligent manufacturing” has been mentioned by more and more industrial peoples. For some products with low precision or low tooling and assembly, many companies have introduced welding robots. To meet actual production needs, sensors are the preferred means of automation upgrades.     In the current welding production process Different products need to design different types of production lines and production processes; Similar products, due to different models, usually need to replace the tooling and fixture. There are assembly errors in the assembly process of the workpieces, processing errors in the processing process, differences between the actual welded workpieces and the design patterns, and thermal deformation during the welding process will also cause errors in the welding process... For robot welding, simple teaching usually has a large error. The welding robot teaching-free scanning system is a system independently developed by【ATINY】 that does not require path programming of the workpiece, and has practical significance for teaching. This system can directly perform intelligent and autonomous welding on the weld of the product, which solves the problem that a single small batch of products cannot be automatically welded. Real-time positioning and correction of welding points and trajectories through vision technology is an efficient solution. The strong penetrating laser vision can more effectively solve the interference problems caused by the smoke, arc, and metal splash during the welding process. Ensuring the quality of welding also guarantees the qualit


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