Principle of Creativity Laser Seam Tracking
The Creativity Laser Seam Tracker utilizes laser sensors for non-contact measurement of weld seams.By real-time detection and tracking of the weld seam position,it ensures accurate alignment during the welding process,thereby achieving high-quality welding.Its principle mainly includes key steps such as laser emission,weld seam recognition,and tracking control.The laser emitter emits a laser beam,and the sensor captures the weld seam position in real time.Then,through the tracking control system,the welding torch is precisely adjusted to maintain a constant distance and angle with the weld seam,thus achieving seam-tracking welding.
Advantages of Creativity Laser Seam Tracking
High precision identification:Laser sensors can accurately capture minute changes in the weld seam,ensuring precise alignment during welding.
Strong adaptability:Whether it's a straight weld seam or a curved one,the Creativity Laser Seam Tracker can quickly adapt,achieving stable welding.
Real-time feedback:The system can provide real-time feedback on weld seam information,allowing operators to adjust welding parameters promptly for optimal welding results.
Improved production efficiency:By reducing manual intervention,welding speed is significantly increased,while scrap rates are reduced,enhancing production efficiency.
Reduced operational complexity:Operators only need simple training to operate robots for welding,reducing the skill requirements for operators.
Case Study:Creativity Laser Seam Tracker Adapted with Changhong Robotics
Carriage Panel Welding
In carriage panel welding,the integration of Creativity Laser Seam Tracker with Changhong Robotics enables precise tracking and efficient welding of carriage panel weld seams.By real-time recognition and tracking of carriage panel weld seam shapes,the robot can automatically adjust the position and angle of the welding torch,ensuring welding quality and stability.
Battery Pack Casing Welding
The battery pack casing,as an important component of new energy vehicles,its welding quality directly affects battery safety,lifespan,and overall vehicle safety.Through the real-time tracking function of the laser seam tracker,the robot can precisely control welding parameters,ensuring seam integrity and consistency,thereby improving the welding quality and process stability of the battery pack casing.
Wind Turbine Blade Welding
Wind turbine blades are crucial components of wind power generation equipment,and their welding quality directly affects the performance and lifespan of wind turbines.Through precise control of the laser seam tracker,it can accurately identify the complex weld seam shapes of wind turbine blades,achieving precise welding.
The Creativity Laser Seam Tracker achieves efficient and stable welding processes by accurately identifying weld seam positions and shapes,not only improving product quality and production efficiency but also reducing production costs and skill requirements for operators.In the future,with the continuous development of automation technology,it is believed that the integration of Creativity Laser Seam Tracker with Changhong Robotics will demonstrate its tremendous potential in more fields,injecting new impetus into the intelligent transformation of the manufacturing industry.
