Principle of Seam Tracking System
The seam tracking system is a technology that utilizes sensors,image processing techniques,and control systems to achieve automatic detection and tracking of weld seams.Its working principle involves:firstly,collecting images or data of the weld seam through sensors;then,analyzing the images using image processing techniques to extract weld seam features;and finally,controlling the robot to weld along the seam trajectory through the control system.
Challenges in Automatic Welding of Steel Structures
Welding of steel structures is a crucial process in steel structure manufacturing,directly affecting the load-bearing capacity and safety performance of the entire structure.
Traditional welding methods for steel structures often rely on the experience and skills of workers,making it difficult to ensure consistency in welding quality.Additionally,hazards such as smoke and arc light generated during the welding process can endanger the health of workers.Robot blind welding often results in inaccuracies in weld positioning and welding deformations due to variations in workpiece shapes,sizes,materials,etc.,leading to quality defects such as weld offsets.
Solution of ATINY Seam Tracking System
The ATINY Seam Tracking System provides a comprehensive solution to the challenges of automatic welding of steel structures.
High-precision laser sensor:ATINY employs high-precision laser sensors,capable of accurately capturing images or data of weld seams,providing a reliable foundation for subsequent image processing.
Advanced image processing algorithms:ATINY Seam Tracking utilizes advanced image processing algorithms to effectively extract weld seam features and precisely locate the weld seam trajectory.
Powerful control system:ATINY utilizes a powerful control system to accurately control the robot along the weld seam trajectory,ensuring welding quality.
Automatic quality inspection:After welding completion,the appearance of the weld is scanned to detect surface morphology.
Advantages of ATINY Seam Tracking System
High precision:Utilizing high-precision laser sensors and advanced image processing algorithms,the system achieves high-precision seam tracking.
Strong reliability:The system adopts mature industrial-grade components with good anti-interference capability and stability,ensuring reliable operation.
Ease of use:The system is easy to operate,learn,and use.
Wide applicability:The system is suitable for various types of steel structure welding,including H-beams,I-beams,channels,angles,etc.
High cost-effectiveness:The system is reasonably priced with high cost-effectiveness,providing users with a good return on investment.
Application Case
The ATINY Seam Tracking System is adapted for Huichuan Robotics in the welding process of steel structures.Real-time capture of weld seam images and data by the seam tracking system is evident,providing accurate positioning information to the robot.Meanwhile,guided by the system,the robot accurately adjusts welding trajectories and parameters,achieving precise tracking and stable welding of the weld seam.
Through the application of the ATINY Seam Tracking System,not only can welding accuracy and stability be improved,welding defects reduced,and product quality enhanced,but also labor intensity reduced and production efficiency improved for workers.It is believed that in the future,with continuous technological development and refinement,the ATINY Seam Tracking System will be widely applied and promoted in more fields.
