Application of ATINY Seam Tracking Sensor in Automated Welding of European Box-Type Transformer Base Seams

　　In the production process of European box-type transformer bases, welding is an indispensable procedure. The quality of welding directly affects the load-bearing capacity and service life of the transformer base, as well as the safe and stable operation of the entire power system. Due to the complex structure and varied seams of the transformer base, traditional welding methods often fail to meet the high-precision and high-efficiency welding requirements. Today, we will explore the application of the ATINY seam tracking sensor in the automated welding of seams in European box-type transformer bases.



　　Introduction to Laser Seam Tracking

　　Laser seam tracking technology uses laser sensors to detect and track seams in real-time. The feedback control system adjusts the position of the welding torch to ensure high precision and quality during the welding process. It has the following advantages:

　　High Precision: Laser sensors can accurately detect the position and shape of the seam, ensuring welding accuracy.

　　High Speed: Real-time tracking and adjustment make the welding process more efficient.

　　High Adaptability: Suitable for various complex seam shapes and materials.

　　Challenges in Automatic Welding of European Box-Type Transformer Bases

　　The complex structure and irregular seams of European box-type transformer bases make manual welding prone to unstable quality and low efficiency. Even with automatic welding machines, deviations during manual loading and team assembly can lead to welding inaccuracies as the automatic equipment blindly follows the original trajectory, affecting seam connection strength and directly impacting the safe and stable operation of the power system.

　　ATINY Solution


　　To address the welding challenges of European box-type transformer bases, ATINY has proposed an efficient automatic welding solution.

　　Laser Seam Tracking Sensor: Utilizing laser sensor technology, it can accurately obtain real-time position and shape information of the seam, providing precise welding paths.

　　Automated Control System: The sensor has real-time monitoring and automatic adjustment capabilities, dynamically adjusting the position and angle of the welding torch based on real-time seam changes to ensure continuity and consistency in the welding process.

　　Anti-Interference Technology: ATINY sensors employ unique anti-interference technology to effectively resist the impact of smoke, spatter, and other interference factors, ensuring welding precision and stability.

　　Application Case

　　In practical applications within a European box-type transformer manufacturing company, ATINY’s seam tracking sensor has been successfully applied to the automatic welding of base seams. By tracking real-time seam position and shape information, the sensor guides welding equipment to perform precise welding along the predetermined path, significantly improving welding precision and efficiency while reducing the defect rate.


　　The application of ATINY's seam tracking sensor in the automatic welding of European box-type transformer base seams, through high-precision laser scanning, real-time monitoring and adjustment, and strong anti-interference capabilities, has significantly improved welding efficiency and quality. In the future, with continuous technological advancements, laser seam tracking technology will find applications in more fields.