Introduction to the Laser Seam Tracking System
The laser seam tracking system is a technology based on laser ranging and visual recognition, capable of capturing seam positions in real-time during welding and guiding the welding equipment for precise operation. The system uses high-precision laser sensors and image processing algorithms. The laser beam is projected onto the seam surface, and through the capture and analysis of reflected light, it obtains the three-dimensional coordinates of the seam in real-time. Combined with advanced algorithm processing, the system can accurately calculate the deviation between the welding torch and the seam, automatically adjusting the position and posture of the torch to ensure precise alignment during the welding process.
Challenges in Automated Welding of Construction Vehicle Base Structures
As a core component of construction vehicles, the welding quality of base structures is crucial. However, due to the complexity of the base structure and the large number of weld seams, the design and control of the welding path become significantly challenging. Additionally, given the large production volumes, any errors in the welding process can have a substantial impact on production efficiency and costs. Moreover, blind welding by robots can lead to deviations, requiring repeated teaching of the welding path, which is time-consuming, labor-intensive, and prone to human error. These challenges often make it difficult to improve welding efficiency, severely limiting the overall efficiency and output of the production line.
ATINY's Solution
To address the challenges in welding construction vehicle base structures, the ATINY laser seam tracking system integrates advanced laser sensors and intelligent control algorithms. Utilizing laser positioning, it can quickly scan and detect seam positions and automatically adjust the planned welding path. Its core advantages include:
High-Precision Seam Detection: The system can accurately identify minor deviations in the seam, ensuring perfect alignment between the welding path and the seam position.
Compatibility with Various Welding Processes: Whether in robotic welding or specialized machines, the system can seamlessly integrate.
Efficient Automated Control: Through intelligent algorithms, the system can adjust the welding torch angle and speed in real-time, enhancing welding efficiency and quality.
Interference Resistance: The system effectively shields against interference factors such as arc light and spatter, ensuring stability and consistency in welding quality.
Application Case
In the production line of a well-known construction vehicle manufacturer, ATINY's laser seam tracking system has been successfully applied to the automatic welding of base structures. Through laser positioning technology, the system achieved precise identification and guidance of complex seam shapes. During welding operations, the welding torch could automatically recognize seam positions, ensuring accurate alignment with the seam. This significantly improved welding precision, reduced rework rates, and enhanced production efficiency and economic benefits.
The laser seam tracking system, as a vital technology in welding automation, is driving the intelligent upgrade of the construction vehicle manufacturing industry. With its advanced technology and extensive industry experience, ATINY provides customers with reliable welding solutions. In the future, as technology continues to innovate, laser seam tracking systems will further enable industrial manufacturing to achieve more efficient and intelligent production.
