Application of ATINY Laser Seam Tracking System in Adaptive Welding for Truck Scales

　　In manufacturing, welding is a critical technology for joining materials, directly affecting the overall performance of products in terms of quality and efficiency. Truck scales, as large weighing equipment, have complex structures and extremely high requirements for welding quality and precision. Traditional manual welding methods are inefficient, and automatic equipment often fails to ensure consistency and precision in welding, making it difficult to meet the high standards of modern manufacturing. To address these challenges, the ATINY laser seam tracking system is applied in adaptive welding for truck scales.


　　Principle of Laser Seam Tracking System

　　The laser seam tracking system uses high-precision laser sensors to scan the weld seam position in real-time, acquiring three-dimensional coordinate data of the seam. Through advanced image processing algorithms and intelligent control technologies, the system accurately identifies the weld seam trajectory. It transmits the position data of the weld seam to the welding controller, which then adjusts the position and posture of the welding torch in real-time based on this data. This ensures precise tracking and adaptive welding of the seam, significantly improving welding stability and consistency.

　　Advantages of Laser Seam Tracking System

　　High Precision: The laser sensor can detect minute deviations in the weld seam, ensuring the accuracy of the welding path and significantly improving welding quality.

　　Real-time Capability: The system can capture the position information of the weld seam in real-time and adjust the welding torch accordingly, ensuring accuracy during the welding process.

　　Efficiency Improvement: The automated welding process reduces manual intervention, resulting in faster welding speeds and greatly enhanced production efficiency.

　　Cost Reduction: High-precision welding reduces rework and scrap rates, saving material and labor costs.

　　Challenges in Automated Welding of Truck Scales


　　As industrial weighing instruments, truck scales involve complex welding processes and stringent quality requirements during manufacturing. Traditional automated welding often faces the following challenges: when there are errors in clamping or assembly, traditional welding equipment continues to weld along the pre-set path, leading to misalignment and compromising product quality.

　　ATINY's Solution

　　To tackle these challenges, ATINY offers an adaptive welding solution based on the laser seam tracking system, which involves the following steps:

　　High-Precision Laser Sensors: Using high-precision laser sensors to detect the weld seam position in real-time, ensuring the accuracy of the welding path.

　　Intelligent Control System: Employing advanced control algorithms and intelligent control technologies to adjust the welding position and posture in real-time, achieving adaptive welding and ensuring consistent welding quality.

　　Automated Welding Platform: Reducing manual intervention with an automated welding platform, enhancing welding efficiency and meeting the demands of large-scale production.

　　Application Case

　　In a truck scale manufacturing company, the ATINY laser seam tracking system was successfully applied to adaptive welding for truck scales. With this system, the company achieved high-precision tracking and precise control of weld seams, significantly improving welding quality and consistency. Consequently, production efficiency increased, and operational costs were reduced.


　　The ATINY laser seam tracking system provides an efficient and reliable adaptive welding solution for the truck scale manufacturing industry. In the future, with continuous technological advancements, laser seam tracking systems will be widely applied in more fields, contributing to the automation and intelligent development of the manufacturing industry.