Principle of Laser Seam Tracker
The laser seam tracker uses a laser sensor to scan and detect the weld seam in real-time, obtaining three-dimensional information about the weld seam and transmitting the data to the control system. The seam tracking system utilizes advanced algorithms to calculate the optimal welding path and automatically adjusts the movement trajectory of the welding robot or welding machine to ensure accuracy and stability during the welding process. The laser seam tracker can identify various complex weld seam shapes and surface features, and can operate stably even on irregular, reflective, or poorly finished surfaces.
Challenges in Automatic Welding of Reactors
Welding medical mixing tank reactors presents certain challenges, primarily due to the following difficulties:
Difficulty in Observation and Adjustment: Medical mixing tank reactors are relatively large workpieces, making it difficult to observe the welding status in real-time. If welding deviations occur under such circumstances, they cannot be corrected promptly, leading to significant welding defects.
Material Characteristics: Medical mixing tank reactors are usually made of stainless steel or other high-strength alloy materials, which require high standards for heat input and weld quality during welding. The heat distortion and stress concentration of the weld seam need to be precisely controlled to prevent welding defects.
Production Efficiency: With increasing market demand, the production of medical mixing tank reactors must improve efficiency. Traditional manual welding is not only slow but also prone to unstable welding quality.
ATINY's Solution
To address the challenges in the automatic welding of medical mixing tank reactors, ATINY provides a complete laser seam tracking solution that helps clients resolve the issue of high-precision automatic welding for large workpieces.
High-Precision Laser Sensors: ATINY's laser seam tracker employs high-precision laser sensors that can capture minute changes in the weld seam in real-time, ensuring the accuracy of the welding path. Regardless of the complexity of the weld seam shape, the system can automatically adapt and adjust the welding trajectory, reducing welding defects.
High Degree of Automation: ATINY's solution supports fully automated welding, reducing manual intervention and lowering the complexity and error rate of manual operations. The seam tracking system can be seamlessly integrated with existing welding robots and equipment, adapting to different production line requirements.
Real-Time Observation: The system is equipped with a built-in welding quality monitoring function that can detect any anomalies during the welding process in real-time, while operators can observe the weld seam situation in real-time via the display screen.
Application Case
In an application by a medical equipment manufacturing enterprise, ATINY's laser seam tracking system was used for the automatic welding of medical mixing tank reactors. The welding quality improved significantly, with notable enhancements in weld seam consistency and surface finish, while the defect rate was dramatically reduced. Additionally, subsequent processing time was shortened, greatly reducing production costs.
ATINY's laser seam tracking technology in medical equipment manufacturing demonstrates its strong advantages. By introducing ATINY's laser seam tracking system, the welding process of medical mixing tank reactors becomes more efficient, precise, and stable, not only improving welding quality but also reducing production costs, thereby providing manufacturing enterprises with a competitive edge and enhancing market competitiveness.
