Principle of Weld Seam Tracking System
The Imagination Weld Seam Tracking System is an intelligent welding system based on advanced vision and control technologies.Its principles include steps such as image capture,image processing,path planning,and control.Initially,the system captures real-time images of the welding area using a high-speed camera.Then,it employs image processing algorithms to identify the position and shape of the weld seam.Subsequently,the system plans the welding path based on the information of the weld seam and achieves precise control of the welding torch through the control system.These operations make the welding process more intelligent,efficient,and ensure the quality of the weld seam.
Advantages of the Imagination Weld Seam Tracking System
Compared to traditional welding methods,the Imagination Weld Seam Tracking System has several advantages:
Its high-precision visual recognition allows accurate positioning of weld seams in complex welding environments,with features like arc light resistance,smoke resistance,splash resistance,weld point resistance,and electromagnetic interference resistance,unaffected by factors like arc light and smoke.
The application of deep learning algorithms enables the system to adapt to different shapes and sizes of weld seams,supporting 18 types of weld seams,including internal corner seams,butt seams,lap seams,external corner seams,and convex seams.
It ensures accurate torch positioning in case of assembly errors,achieving perfect welding.
Autonomous control of the welding torch significantly reduces the labor intensity of welders and the impact of human factors,ensuring weld seam quality and improving welding efficiency.
Application Cases of Imagination Weld Seam Tracking in Erlbiedi Robot
Welding of Rotating Chairs
The combination of the Imagination Weld Seam Tracking System and Erlbiedi robots enables fully automated control of the entire welding process for rotating chairs.The system,through visual recognition technology,accurately locates the weld seam,refining the welding path and enhancing welding consistency and accuracy.
Welding of Pipe Flanges
In pipe manufacturing,precise welding is often required for flange connections.The Imagination Weld Seam Tracking System,through real-time monitoring of the welding area,adjusts the welding path promptly,adapting to changes in the shape of the flange.This ensures welding at various positions of the flange,improving production efficiency and welding quality.
Welding of Steel Grating
In construction structures and industrial equipment,welding of steel grating is a common process.When adapted to Erlbiedi robots,the Imagination Weld Seam Tracking System automatically scans the surface of the steel grating,generates a 3D model,and uses software algorithms to identify the weld seam position without the need for programming or teaching.
Environmental Industry Applications
In the environmental industry,the Imagination Weld Seam Tracking System,with advanced image processing technology,accurately identifies the position and shape of weld seams.When combined with Erlbiedi robots,it achieves adaptive welding for environmental equipment,enhancing the intelligence and efficiency of the manufacturing process.
The Imagination Weld Seam Tracking System,through advanced vision and control technologies,achieves automatic tracking and adaptive welding of weld seams,improving welding precision,efficiency,and consistency.Its excellent synergy with Erlbiedi robots injects new vitality into the manufacturing industry.This intelligent,adaptive welding solution not only increases production efficiency and reduces costs but also ensures the stability of welding quality.In the future,this advanced technology combination will continue to drive developments in the welding field,providing more possibilities for the digital transformation and intelligent upgrading of the manufacturing industry.
